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THERMAL ENGINEERING
Vol. I
[THERMODYNAMICS AND HEAT ENGINES]
by
Dr. S. S. Khandare

This Text-book along with its companion volume II is designed to cover the entire syllabi of the subject of Thermal Engineering, which is inherent in the study of engineering students.

The entire matter of the book is most comprehensive and presented in lucid language, with number of solved examples, neatly drawn sketches, so that the reader can understand the fundamentals of the subject easily. Number of exercises are given at end of appropriate sections as well as at the end of chapters. Exercises, subjective questions, objective type multiple choice questions are also included at the end of chapters.

The book has Sixteen chapters. The key feature of the book are:

Chapter   1 and  2 deals with Applied Thermodynamics
Chapter   3 deals with Steam and Steam Cycles
Chapter   4   to  6 contains Boilers
Chapter   7 and 8 deals with Fuel and Draught
Chapter   9 consist of the study of Steam Engine and Testing
Chapter 10 and 11 deals with Steam Nozzle and Turbine
Chapter 12 discussing topic on Condenser
Chapter 13 and 14 contains topics on I. C. Engines Theory and Testing
Chapter 15 Gas Turbine
Chapter 16 Air Pollution and Control.

The book within its 928 pages it comprrise the following

* 546
*   43
* 293
* 500
* 905

Self-illustrative neatly drawn sketches
Useful tables
Solved Examples
Objective Type Multiple Choice Questions
Exercises and Subjective Questions

It is hoped that this book will satisfy the need of the Mechanical Engineering students preparing for the B.Tech/B.E. examinations of almost all the Indian Universities, Diploma examinations conducted by various Boards of Technical Education, Certificate courses as well as for the A.M.I.E., U.P.S.C., G.A.T.E. and other similar competitive and professional Examinations. It should also be of an immense help to the practising Engineers.
Price : Rs. 325-00    
Edition : First Edition : 2008
ISBN : 978-81-85594-68-2
Book Size : 170 mm × 240 mm
Binding : Paperback with Four Colour Jacket Cover
Pages : 928 + 16
Next>>

CONTENTS

Chapter 1   : INTRODUCTION

Chapter 2   : THERMODYNAMIC PROCESS AND CYCLES

Chapter 3   : PROPERTIES OF STEAM AND STEAM CYCLE

Chapter 4   : STEAM BOILERS

Chapter 5   : BOILER MOUNTINGS AND ACCESSORIES

Chapter 6   : TESTING AND PERFORMANCE OF BOILER

Chapter 7   : DRAUGHT

Chapter 8   : FUELS AND COMBUSTION

Chapter 9   : STEAM ENGINE AND TESTING

Chapter 10 : STEAM NOZZLE

Chapter 11 : STEAM TURBINE

Chapter 12 : CONDENSER

Chapter 13 : INTERNAL COMBUSTION ENGINE

Chapter 14 : TESTING OF INTERNAL COMBUSTION ENGINE

Chapter 15 : GAS TURBINE

Chapter 16 : AIR POLLUTION AND CONTROL

Appendix A : SHORT QUESTIONS FOR VIVA-VOCE

Appendix B : STEAM TABLES WITH MOLLIER DIAGRAM

Next>>

DETAILED CONTENTS

Chapter 1 : INTRODUCTION

1-1
1-2
1-2-1
1-2-2
1-2-3
1-2-4
1-2-5
1-2-6
1-2-7
1-2-8
1-3
1-4
1-5
1-6

Thermal engineering
Areas of thermal engineering
Heat engines
Energy sources
Refrigeration and air-conditioning
Heat and mass transfer
Fuel and combustion system
Compressor and blowers
Cryogenic
Jet propulsion
Engineering thermodynamics
Working fluids and thermodynamic system
Thermodynamic state and thermodynamic process
System of units

(i)
(ii)

SI system
Metric system

1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-13-1
1-13-2
1-14
1-15
1-16
1-16-1
1-16-2
1-16-3
1-16-4
1-17
1-18

1-19
1-20
1-21
1-22

Units of length, area and volume
Specific volume
Units of mass
Units of force
Units of work and power
Units of energy
Measurements of properties of fluid
Pressure
Temperature
Zeroth law of thermodynamics
Temperature measurement
Pyrometers
Thermo-electric pyrometer
Radiation pyrometer
Optical pyrometer
Pyrometric cone or Seger cone pyrometer
Absolute temperature scale and Absolute zero
NTP (normal temperature pressure) and
STP (standard temperature pressure) conditions
Volume
Work
Heat
Properties of substances
Objective questions

Chapter 2 : THERMODYNAMIC PROCESS AND CYCLES

2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
2-15

Perfect gas
Vapour
Boyle’s law
Charles’ law
Combination of laws of boyle and charles
Vander waal's equation
Units of R
Universal gas constant
Avogadro’s law
Enthalpy
Entropy
Intensive and extensive properties
Thermodynamic system
Law of conservation of energy
First law of thermodynamics

(a)
For a closed system which has passed through a cycle, the first law of thermodynamics states
(b) For a closed system which has been conducted through a non-flow process, the first law of thermodynamics states
2-16
2-16-1
2-16-2
2-17
2-18
2-19
2-20
2-21
2-22
2-23
Concepts of the second law of thermodynamics
Kelvin-plank statement
Clausius statement
Specific heats of a gas
Ratio of specific heats
Relation between the two specific heats of a gas and the specific gas constant
Expansion and compression of gases
Point and path functions
Process
Constant volume process

(a)
(b)
(c)
(d)
(e)
(f)
(g)

Representation on P-V and T-f diagram
Work done during the process
Relation between P, V and T
Change of internal energy
Heat transferred
Change in enthalpy
Change in entropy
2-24 Constant pressure process
(a)
(b)
(c)
(d)
(e)
(f)
(g)
Representation on P-V and T-f diagram
Work done during the process
Relation between P, V and T
Change of internal energy
Transferred heat
Change in enthalpy
Change in entropy
2-25 Isothermal process
(a)
(b)
(c)
(d)
(e)
(f)
(g)
Representation on P-V and T-f diagram
Work done during the isothermal process
Relation between P, V and T
Change in internal energy
Transferred heat
Change in enthalpy
Change of entropy
2-26 Isentropic process
(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
Law of isentropic process
Representation on P-V and T-f diagram
Work done during the process
Relation between P, V and T
Change in internal energy
Transferred heat
Change in enthalpy
Change in entropy
2-27 Polytropic process
(a)
(b)
(c)
(d)
(e)
(f)
(g)
Relation for polytropic processes
Expression for work done
The relation between P, V and T
Change in internal energy
Transferred heat
Change in enthalpy
Change in entropy
2-28
2-29
2-30
2-31
2-32
2-32-1
2-32-2
2-32-3
2-33
2-34
2-35
2-36
2-37
2-38
2-39
2-40
2-41
2-42
2-43
2-44
Determination of the index of expansion or compression
Comparison of work done by a gas during expansion for various processes
Mean effective pressure
Summary of equations for gas processes
Other important processes
Hyperbolic expansion
Free expansion
Throttling process
Gas tables
Approximation for heat absorbed
Typical examples
Reversibility
Air standard cydes
Heat machine
Useful work
Efficiency of cycle
Air Standard Efficiency of cycle
Assumptions in thermodynamic cycles
Thermodynamic cycles
Carnot cycle
(1)
(2)
(3)
(4)
Isothermal expansion
Isentropic expansion
Isothermal compression
Isentropic compression

2-45
2-46
2-47
2-48
2-49
2-50
2-51
2-52
2-53
2-54

2-55
2-56

Otto cycle
Mean effective pressure
Diesel cycle
Dual combustion cycle
Stirling cycle
Ericsson cycle
Brayton cycle
Comparison of ideal cycles
Reversed brayton cycle (Bell coleman cycle)
Coefficient of performance (COP) flow processES
Flow processes
Flow Processes

Steady flow energy equation
(1)
(2)
(3)
(4)
(5)
(6)
Internal energy
Kinetic energy
Potential energy
Flow work
Work
Heat
2-57
2-58
2-59
Control volume and flow work
Flow work of steady flow system
Applications of steady-flow energy equation
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
Steam turbines
Boilers
Heat exchangers
Nozzles
Throttle valves
Reciprocating compressor
Gas turbine
Water turbine
Centrifugal compressor
Objective questions

Chapter 3 : PROPERTIES OF STEAM AND STEAM CYCLE


3-1
3-2
3-3
3-4
3-5
3-6
Properties of steam
vapour and steam
Conservation of form
Phase diagram
Effect of pressure on the boiling point of water
Temperature-pressure curve for steam
Generation of one kg of steam at a given pressure from water initially at 0°C
(1)
(2)
(3)
Introducing stage
Warming stage
Evaporating stage
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
3-18
3-19
3-20
3-21
Conditions of steam
Saturated steam
Dry saturated steam and wet steam
Superheated steam
Supersaturated steam
Properties of steam
Dryness fraction of saturated steam
Use of steam tables
Sensible heat
Latent heat of vaporization
Enthalpy of wet steam
Enthalpy of superheated steam
Specific volume of steam
Internal energy of steam
Entropy of vapours
(1)
(2)
(3)
Entropy of water
Entropy of evaporation
Entropy of superheated steam
3-22
3-23
3-24
3-25
Temperature–entropy diagram
Heat entropy chart (mollier chart)
Pressure-enthalpy chart
Heating and expansion of vapours
(1)
(2)
(3)
(4)
(5)
(6)
(7)
Constant volume process
Constant pressure process
Constant temperature (Isothermal) process
Hyperbolic (PV = constant) process
Polytropic process
Reversible adiabatic or Isentropic process
Throttling process
3-26
3-27
3-28
3-29
3-30
3-31

3-32
3-33
3-34
Methods of determination of dryness fraction of steam
Bucket Calorimeter
Separating Calorimeter
Throttling Calorimeter
Combined Separating and Throttling Calorimeter
Typical Examples
Steam cycle
Steam cycle
Carnot cycle
Rankine cycle
(1)
(2)
(3)
When steam is wet before and after expansion
When steam is dry before expansion and wet after expansion
When steam is superheated before expansion and wet after expansion
3-35
3-36
3-37
Comparison of Rankine and Carnot cycles on temperature-entropy diagram
Work done during Rankine cycle on pressure-volume diagram
Modified Rankine cycle
Objective questions

Chapter 4 : STEAM BOILERS

4-1
4-2
4-3
Functions of boiler
Classification of boilers
Terms commonly employed in connection with boilers
(1)
(2)
(3)
(4)
(5)
(6)
Shell
Settings
Grate
Furnace
Water space and Steam space
Heating surface
4-4

4-5
4-6
4-7
4-8
4-9
4-10

4-11

4-12
4-13
4-13-1
4-13-2
4-14
4-15
4-16
4-17
4-18
4-19
4-19-1
4-19-2
4-19-3
4-19-4
4-19-5
4-19-6
4-19-7
Lancashire boiler
Construction of lancashire boilers
Cornish boiler
Multi-tubular fire tube boilers
Horizontal return tubular boilers
Locomotive boiler
Vertical boilers
Cochran boiler
Construction of cochran boiler
Scotch marine fire-tube boiler
Construction of scotch marine fire-tube boiler
Water tube boilers
Babcock and wilcox water tube boiler
Construction of babcock and wilcox type boiler
Settings for the babcock and wilcox boiler
Stirling boiler (Bent tube type water tube boiler)
Integral furnace boiler
Waste heat boilers
Super critical Boilers
Boiler specifications
Fluidized bed combustions boilers (FBC)
Pulverized coal firing system
Pulverized fuel
Advantages of pulverized fuels
Disadvantages of stroker firing system
Fluidized bed combustion
Advantages of FBC boilers
Classification of fluidized bed combustion (FBC) boilers
(a)
(b)
(c)
(d)
Atmospheric fluidized bed combustion type (Bubbling)
Pressurized fluidized bed combustion type
Atmospheric circulating fluidized bed combustion
Pressurised circulating fluidized bed combustion

4-20
4-20-1
4-20-2
4-20-3
4-21
4-21-1
4-21-2
4-22
4-22-1
4-22-2
4-22-3
4-23
4-23-1
4-23-2
4-23-3
4-23-4
4-23-5
4-24

Thermal efficiency of FBC boiler
Unburnt fuel in flue gases
Sensible heat in flue gases
Surface radiation losses
Pulverized fuel handling systems
Unit system
Central or bin system
Pulverized fuel burners
Long flame or U-flame or streamlined burners
Short flame or turbulent burner
Tangential burners
Modern boilers
La mont boiler
Benson boiler
Loeffler boiler
Schmidt-hartmann boiler
Velox boiler
Advantages of high pressure boilers
Objective questions

Chapter 5 : BOILER MOUNTINGS AND ACCESSORIES

5-1
5-2
5-2-1
5-2-2
5-2-3
5-2-4
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-14-1
5-14-2
5-14-3
5-14-4
5-15
5-15-1
5-16
5-17
5-17-1
5-17-2
5-18
5-19
Boiler mountings
Safety valves
Dead weight safety valve
Spring loaded safety valve
Lever loaded safety valve
High steam and low water safety valve
Water level indicators
Pressure gauge
Attachment for inspector’s test gauge
Steam stop valve
Feed check valve
Blow-off cock
Manhole
Fusible plug
Boiler accessories
Economizers
Air pre-heaters
Superheaters
Methods of superheating steam
Methods of control of superheat
Smooth tube hairpin type superheater
Multiple loop superheaters
Feed pumps
Duplex feed pump
Steam drier or separator
Steam trap
Expansion trap
Bucket or float steam trap
Injectors
Pressure reducing valve
Objective questions

Chapter 6 : TESTING AND PERFORMANCE OF BOILER

6-1
6-2
6-3
6- 4
6-5
6-6
6-7
6-8
6-9
6-10
6-11

6-12
6-13
6-14
6-15
6-16
6-17
6-18
6-19
6-20
6-21
6-22
6-23
6-24
Feed water
Steam
Fuel
Duration of boiler test
Flue gas sampling
Flue gas temperature measurement
Air
Draught
External heat losses from boiler and brick work
Auxiliary plant
Air infiltration and by-passing
Performance test
Thermal efficiency of boiler
Evaporation
Evaporation ratio
Boiler performance
Equivalent evaporation
Reference standards
Direct method of testing
Indirect method of testing
Measurements required for direct method of testing
Boiler efficiency
Indirect method of testing
Measurement of parameters
(1)
(2)
(3)
(4)
(5)
Flue gas analysis
Flow meter measurement
Temperature measurement
Pressure measurement
Water condition
6-25
6-26
Calculation of boiler efficiency by indirect method
Heat losses in boiler
(1)
(2)
(3)
(4)
(5)

(6)
(7)
(8)
Heat loss due to dry flue gas
Heat loss due to evaporation of water formed due to H2 in fuel
Heat loss due to moisture present in fuel
Heat loss due to moisture present in air
Heat loss due to incomplete combustion
Heat loss due to radiation and convection
Heat loss due to unburnt in flyash
Heat loss due to unburnt in bottom ash
6-27
6-28
6-28-1
6-28-2
Boiler heat balance
Boiler trial
Objective of a boiler trial
Plant
(a)
(b)
(c)
Line diagram of a plant
Energy equation and energy stream diagram
Description of plant and method of testing
6-28-3
6-28-4
6-28-5
6-28-6
6-29
Report sheet on boiler trial
Specimen set of calculations
Graphical representation of results
Conclusions and criticisms
Boiler house instruments
(a)
(b)
(c)

(d)
(e)
(f)
Coal meter
Water meter
Steam meter
Temperature measurement
CO2 recorder
Draught gauges
6-30 Boiler house records
Economic analysis
(a) Boiler plant efficiency and boiler efficiency

6-31

Typical examples
Objective questions

Chapter 7 : DRAUGHT

7-1
7-2
7-3
7-4
7-5
7-6
7-7
7-8
7-9
7-10
Definition of draught
Classification of draught
Functions of a chimney
Natural draught
Determination of a height of a chimney to produce a given total static draught
Condition for maximum discharge through a chimney
Efficiency of a chimney
Draught losses
Artificial draught
Mechanical draught
(i)
(ii)
(iii)
(iv)
(v)
(vi)
Increase in evaporative power of a boiler
Capability of consuming low grade fuel
Easy control of combustion and evaporation
Prevention of smoke
Improved efficiency of the plant
Reduction of chimney height
7-11
7-12
7-13
7-14
7-14-1
7-14-2
7-15
7- 16
Induced draught
Forced draught
Balanced draught
Power required to drive a fan
Power required for forced draught fan
Power required for an induced draught fan
Steam jet draught
Draught gauges
Objective questions

Chapter 8 : FUELS AND COMBUSTION


8-1
8-2
8-3
8-4
8-5
8-6
8-7
8-8
8-9
8-10
8-11
8-12
8-13
8-13-1
8-13-2
8-14
Fuels
Classification of fuels
Solid fuels
Liquid fuels
Hydrocarbons
Gaseous fuels
Calorific value of fuels
Theoretical determination of calorific value of fuel
Calorific value of gaseous fuels
Experimental determination of calorific value of a fuel
Bomb calorimeter
Calorific value of liquid fuels
Calorific value of gaseous fuels
Gas calorimeters
Boy’s gas calorimeter
Junker’s gas calorimeter
Alternative fuels
(1)
(2)
(3)
(4)
(5)

(6)
(7)
(8)
LPG (Liquified petroleum gas)
CNG (Compressed natural gas)
Alcohols
Hydrogen
Vegetable oils
Bio-diesel
Gas to liquid fuels
Gobar gas

8-15
8-15-1
8-15-2
8-15-3
8-15-4
8-16
8-17
8-18
8-19
8-20
8-21

8-22
8-22-1
8-22-2
8-22-3
8-22-4
8-23
8-24

8-25
8-26
8-26-1
8-26-2
Combustion
Combustion of a fuel
Combustion of carbon
Combustion of carbon monoxide
Combustion of hydrogen
Combustion of sulphur
Stoichiometric air–fuel ratio
Excess air
Determination of the flue gas analysis by mass and by volume
Determination of air supplied from volumetric analysis of flue gases
Determination of air leakage in boiler flues
Determination of the quantity of air supplied per kg of fuel from the analysis of             flue gases when given by mass
Chemically correct air fuel ratio
Combustion of hydrogen
Combustion of carbon monoxide
Combustion of marsh gas
Excess air coefficient
Determination of flue gas analysis by volume and by mass in case of gaseous fuel
Determination of quantity of air supplied per m3 of gas from dry flue gas analysis in case of gaseous fuels
Calculation of heat losses
Exhaust gas analysis
Conventional method
Modern methods
(1)
(2)
(3)
(4)
Gas chromatography
Non-destructive infra red analyzer (NDIR)
Flame ionization detector (FID)
Measurement of smoke
8-27

Determination of air-fuel ratio with the help of dry flue gas analysis
(a)
(b)
Carbon balance
Hydrogen balance

Objective questions

Top>>

Chapter 9 : STEAM ENGINE AND TESTING

9-1
9-2
Introduction
Classification
(1)
(2)
(3)
(4)
(5)

(6)
(7)
By position of the axis of the cylinder
By the action of steam on the piston
By the number of cylinders in which the steam expands
By the method of exhausting steam
By the valve gears used
By the speed of rotation
By the applications
9-3 Parts of a simple steam engine
(1)
(2)
(3)
Stationary parts
Moving Parts
Valve gears
9-4
9-5
9-6
9-7
9-8
9-9
9-10
9-11
9-12
9-13
9-14
9-15
9-15-1
9-15-2
9-16
Function of steam engine parts
Terms connected with steam engines
Working of a steam engine
Hypothetical indicator diagram
Construction of hypothetical indicator diagram
Determination of mean effective pressure
Work done in a steam engine cylinder during in hypothetical cycle
Actual indicator diagram and diagram factor
Determination of “Theoretical indicated power”
Indicator
Steam consumption
Missing quantity
Causes of missing quantity
Means of reducing cylinder condensation
Efficiencies
(1)
(2)
(3)
Indicated thermal efficiency
Mechanical efficiency hm
Brake thermal efficiency
9-17
9-18
9-19
9-20
9-21
9-22
9-23
9-24
Steam engine governors
Flywheel
Compound steam Engines
Advantages of compounding of steam engine
Classification of compound engines
Terms used in connection with compound engines
Mean effective pressure referred to the L.P. cylinder
Estimation of cylinder dimensions (two cylinder compound engine)
(1)
(2)
(3)
Compound engine with full expansion
Compound engines with incomplete expansion in L.P. cylinder
Compound engine with incomplete expansion in both cylinders
9-25
9-26
Triple and quadruple expansion engines
Governing of compound engines
(1)
(2)
(3)
Varying cut-off in H.P. cylinder
Varying cut-off in L.P. cylinder
Throttling of steam supply to H.P. cylinder
9-27
9-28
9-29
Uniflow engines
Purpose of engine trials
Trial procedure
(1)
(2)
(3)

(4)
Power developed
Energy supply
Energy balance
Efficiency ratio
9-30
9-30-1
9-30-2
The brake power and its measurements
Brake power
Measurement of brake power
(a)
(b)
Prony brake
Rope brake
9-31
9-32
Mechanical efficiency
Report on simple steam engine trial
(1)
(2)
Object of trial
Plant
(a)
(b)
(c)
Line diagram of the plant
Energy equation and diagram for the plant
Description of plant and method of testing
(3)
(4)
(5)
Specimen set of calculations for test
Graphical representation of results
Conclusions and criticisms

Objective questions

Top>>

Chapter 10 : STEAM NOZZLE

10-1
10-2
Introduction
Types of nozzles
(1)
(2)
(3)
Convergent nozzle
Convegent-divergent nozzle
Divergent nozzle
10-3
10-4
10-5
10-6
10-7
10-8
10-9
10-10
10-11
Mass flow rate
Flow of wet steam
Flow through steam nozzles
Velocity of steam leaving nozzle
Effect of friction in nozzle
Friction loss
Mass of steam discharged
Critical pressure ratio
Design of nozzle
(1)
(2)
Convergent nozzle
Convergent divergent nozzle
10-12
10-13
10-14
Length of nozzle
Velocity coefficient
Sub-sonic and super-sonic flow
(i)
(ii)
Convergent nozzle
Divergent nozzle
10-15
10-16
10-17

Supersaturated or metastable expansion of steam in the nozzle
Wilson line
Steam injector
Objective questions

Chapter 11 : STEAM TURBINE


11-1
11-2
Simple steam turbine
Introduction
Types of steam turbines
(1)
(2)
(3)
Impulse turbines
Reaction turbine
Impulse-reaction turbine
11-3 Classification of steam turbine
(1)
(2)
(3)
(4)
(5)
Position of shaft
Nature of steam supply
Direction of steam flow
Construction and arrangement of blades and wheels, and
Number of stages
11-4
11-4-1
11-4-2
11-5
11-6
11-7
11-8

11-9
11-9-1
11-9-2
11-9-3
11-10
11-11
11-12
11-13
11-14
11-15
11-16
11-17
11-18
11-18-1
11-19
Impulse turbine
Velocity diagram of steam turbine
Forces on the blade and work done
Effect of blade friction on velocity diagram
Blade speed ratio
Single stage impulse turbine maximum efficiency relation
Simple De–Laval turbine
Multi-stage steam turbine
Methods of reducing rotor speed or compounding of stages
Velocity–compounded impulse turbine
Efficiency of a velocity-compounded turbine
Velocity diagram for axial discharge
Pressure-compounded impulse turbine
Pressure–velocity compounded impulse turbine
Parson's reaction turbine
Velocity diagram for reaction turbine
Degree of reaction
Condition for maximum efficiency
Height of blades for reaction turbine
Re-heat factor
Re-heating process
Advantages of re-heating
Regenerative feed heating or bleeding process
(i)
(ii)
When the bled steam does not mix with feed water or cascade system
When bled steam is mixed with feed water on drain pump system

11-20
11-20-1
11-20-2
11-20-3
11-21
11-22

Steam turbine governing
Throttle governing
Nozzle control governing
By–pass governing
Erosion of turbine blades
Advantages of steam turbine over gas turbine
Objective questions

Chapter 12 : CONDENSER

12-1
12-2
12-3
Function of condenser
Type of condensers
Jet condensers
(a)
(b)
(c)
Low level jet condenser
High level jet condenser or Barometric condenser
Ejector condenser
12-4
12-5
12-6
12-7
12-8
Surface condenser
Central flow type condenser
Evaporative condenser
Reasons for inefficiency in surface condenser
Air leakage in condenser
(1)
(2)
(3)
Sources of air leakage in the condenser
Prevention of air leakage in the condenser
Detection of air leakage in the condenser
12-9
12-10
12-11
Vacuum
Effect of air in a condenser
Methods for obtaining maximum vacuum in condenser
(1)
(2)
(3)
(4)
Air pump
Steam air ejector
De-aerated feed water
Air tight joints
12-12
12-13
12-14
12-15
12-16
12-17
12-18
Vacuum efficiency
Coefficient of performance or efficiency of surface condenser
Determination of circulating water required in condenser
Heat transmission in tubes
Cooling towers
Condenser efficiency
Air pump
(1)
(2)
Dry air pump
Wet air pump
12-18-1 Types of pump
(1)
(2)
(3)
(4)
Reciprocating piston or bucket pump
Rotary dry air pump
Steam operated air ejector
Water jet pumps
12-19
12-20
12-21
Steam jet air ejector
Modern air ejector plant
Exhaust connections
Objective questions


Chapter 13 : INTERNAL COMBUSTION ENGINE

13-1
13-2
13-3
13-4
13-5
Introduction
Applications
Basic operation of I.C. engine
Classification of I.C. engines
Terms connected with I.C. engine
(1)
(2)
(3)
(4)
(5)

(6)
(7)

(8)
(9)
Bore
Stroke
Top dead center (TDC)
Bottom dead center (BDC)
Clearance volume
Swept volume
Total volume
Compression ratio
Piston speed
13-6 Parts of I.C. engines
(1)
(2)
(3)
(4)
(5)

(6)
(7)

(8)
(9)

(10)
(11)
(12)
Cylinder
Cylinder head
Piston
Piston rings
Piston pin or gudgeon pin
Connecting rod
Crankshaft
Bearings
Crank case
Flywheel
Governor
Valves and valve gear system
13-7
13-8
Construction of I.C. engines
I.C. engine cycles
  Otto cycle
Diesel cycle
13-9
13-10
13-11
13-11-1
13-11-2
13-12
13-13
13-14
13-15
Four stroke cycle engine principle
Valve-timing diagram
Two stroke cycle engine
Port type engine
Reed valve
Comparison of two stroke cycle and four stroke cycle engines
Compression ignition engines
Fuel pump and injector
Combustion chambers
(1)
(2)
(3)
(4)
Piston Crown
Cylinder head
Pre-combustion chamber
Energy cell
13-16
13-17
Spark ignition engines
Carburettor
(1)
(2)
(3)
(4)
(5)

(6)
Main metering system
Idling system
Starting system or choke
Compensating jet
Acceleration pump
Economiser
13-17-1
13-18
13-19
13-20
13-21
13-22
13-23
13-24
13-25
13-26
13-27
13-28
13-29
13-30
13-31
13-32
Fuel pump for petrol engine
Ignition system
Spark plug
Ignition advance mechanism
Magneto ignition system
Electronic ignition system
Capacitor discharge system
Advantages of breakerless electronic ignition system
Electronic fuel injection system for petrol engines
Advantages and disadvantages of C.I. engine over S.I. engine
Comparison of S.I. and C.I. engine
Lubrication in I.C. Engine
Coefficient of friction
Viscosity
Properties of a lubricant
Tests of lubricants
(1) Physical tests
(i)
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
Viscosity
Flash-and fire point tests
Volatility
Cold test
Emulsification
Specific gravity
Colour and fluorescence
(2) Chemical tests
(i)
(ii)
(iii)
(iv)
Acidity
Oxidation and gumming
Insoluble residue
Oiliness
13-33
13-34
13-35
Mechanical testing of a lubricant
Thurston oil testing machine
Methods of Lubrication
(1)
(2)
(3)
(4)
(5)

(6)
The forced type feed system
The gravity type feed system
Drop feed oiler
Ring or Chain type feed system
Wick type lubricator
Splash type feed system
13-36
13-37
13-38
13-39
13-40
13-41
13-41-1
13-41-2
13-41-3
13-42
13-43
13-44
13-45
13-46
13-47
13-48
13-49
13-49-1
13-49-2
13-50
Oil filter
Lubrication of an I.C. engine
Closed crankcase engines
Lubrication of the horizontal engines
Types of lubrication system
Wet sump lubrication system
Splash system
Semi-pressurised system
Pressurised lubrication system
Dry sump lubrication system
Mist lubrication system
Cooling system
Air cooling system
Water cooling system
Combustion in SI and C.I. engine
Normal combustion in S.I. engine
Abnormal combustion in S.I. engine
Pre-ignition
Detonation or knocking
Factor affective detonation or knocking
(1)
(2)
(3)
Compression ratio
Speed of the engine
Quality of fuel
13-51
13-52
13-53
13-54
13-55
13-56
Highest useful compression ratio (HUCR)
Octane number
Performance number
Normal combustion in C.I. engine
Abnormal combustion in C.I. engine
Factor affecting combustion in C.I. engine
(1)
(2)
(3)
Compression ratio
Speed of the engine
Quality of fuel
13-57
13-58
13-59
13-60
13-61
13-62
13-63
13-64
Centane number
Scavenging
Supercharging of I.C. engines
Firing order of the engine
Methods of starting I.C. engines
Gas engines
Dual-fuel engines
Governing of I.C. engines
(i)
(ii)
(iii)
Hit and miss method of governing
Quality governing
Quantity governing
13-65 Gas producer
Objective questions

Chapter 14 : TESTING OF INTERNAL COMBUSTION ENGINE

14-1
14-2
14-3
Introduction
Testing of constant speed internal combustion engines according to Indian Standard
Performance test accoraing to Indian Standard
  Power testing
Speed testing
Frictional power
Fuel consumption
14-4 Measurement of speed
(1)
(2)
(3)
Tachometer
Stroboscope
Sensor
(i)
(ii)
Photo-electric pick-up
Magnetic pickup
14-5
14-6
Measurement of power
Indicated power
(1)
(2)
(3)
(4)
(5)
Engine indicator
Measurement of indicated power by morse test
Willian line method
Motoring test
CRT method
14-7
14-8
Brake power
Types of dynamometer
(1)
(2)
(3)
(4)
(5)
Rope brake dynamometer
Band brake dynamometer
Pony brake dynamometer
Hydraulic dynamometer
Electric dynamometer
14-9
14-10
14-11-1
14-11-2
14-12
14-13
14-14
14-15
14-15-1
14-15-2
14-16
14-17
Mechanical efficiency
Measurement of air consumption
Viscous air flow meter
Air box meter
Volumetric efficiency
Fuel consumption
Specific fuel consumption
Thermal efficiency
Indicated thermal efficiency
Brake thermal efficiency
Effect of parameter on efficiency
Effect of various parameters on thermal efficiency
(1)
(2)
(3)
(4)
(5)

(6)
(7)

(8)
(9)

(10)
(11)
Mixture strength
Compression ratio
Engine speed
Throttle opening
Valve timing
Ignition timing
Nature of fuel employed
Dimension of engine
Combustion chamber design
Inlet charge temperature
Cylinder temperature
14-18 Effect of parameters on volumetric efficiency
(1)
(2)
(3)
(4)
Engine speed
Compression ratio
Inlet charge temperature
Mixture strength
14-19
14-20
14-21
14-22
14-23
14-24
Testing of engine
Specimen set of calculations for test
Graphical representation of results
Conclusions and criticisms
Exhaust gas calorimeter
Engine performance curves
Objective questions

Chapter 15 : GAS TURBINE

15-1
15-2
15-3
15-4
Introduction
Advantages of gas turbines over reciprocating internal combustion engines
Advantages of gas turbine over steam turbine
Applications of gas turbines
(1)
(2)
(3)
(4)
(5)

(6)
(7)
Supercharging
Turbojet and turbopropeller engines
Marine field
Railway
Road transport
Electric power generation
Industry
15-5
15-5-1
15-5-2
15-6
15-7
15-8
15-9
15-9-1
15-9-2
15-10
15-11
15-12
15-13
Types of gas turbines
Constant volume or explosion type
Constant pressure or continuous combustion type turbine
Fuel in gas turbines
Air standard cycle for gas turbine
Work ratio
Classification of gas turbine cycles
Open cycle
Closed cycle gas turbine
Working medium
Advantages of closed cycle gas turbines
Effect of friction or actual process
Types of compressors
(1)
(2)
(3)
(4)
Centrifugal compressors
Axial compressor
Vane type
Root air blower
15-14
15-15
15-16
15-17
15-18
15-19
15-20
15-21
15-22
15-22-1
15-22-2
15-23
Use of heat exchanger
Effectiveness of heat exchanger
Intercooling and reheating
Representation of various gas turbine cycles on T–F diagram
Pressure losses in the system
Semiclosed cycle gas turbine
Turbo-charging
Combined cycle power plant
Co-generation
Topping cycle
Bottoming cycle
Erosion in gas turbine

Chapter 16 : AIR POLLUTION AND CONTROL

16-1
16-2
16-3
16-4
16-5
Introduction
Automotive air pollution
Climatic effect
Types of air pollution
Sources of automotive air pollution
(1)
(2)
(3)
(4)
Fuel tank losses
Carburettor losses
Crank case emissions
Exhaust emission
16-6
16-7
16-8
16-8-1
16-8-2
16-8-3
16-8-4
16-8-5
16-8-6
16-9
16-10
Harmful constituents of exhaust gas
Public health risk
Study of emissions
Causes and process of formation of pollutants
Unburned hydrocarbon
Nitrogen oxide
Carbon mono-oxide
Engine particulate emissions
Lead compounds
Laws of automotive air pollution
Emisson control techniques
(1)
(2)
(3)
Engine design modification
Maintenance of engine
Use of external devices
16-11 Engine design modification
(1)
(2)
(3)
(4)
(5)

(6)
(7)

(8)
Use of lean A/F mixture
Modification of combustion chamber
Alteration in induction system
Modifications in exhaust port
Use reed valve engine
Electronic control system
Use of gaseous fuel
Fuel additives
16-12
16-13
16-14
16-15
16-16
16-17
16-18
16-19
16-20
16-21
16-22
16-23
16-24
16-25
16-26
16-27
16-28
16-29
16-29-1
16-29-2
16-30
16-31
16-32
Using external devices
Water injection system
Air injection system
Thermal reactor
Ammonia injection
Exhaust gas recirculator (EGR)
Catalytic convertor system
Pollution control in thermal power stations
Dust collection and its disposal
Type of gas cleaning devices
Gravitational separators
Centrifugal separator
Inertia type
Scrubbing dust collector
Filter type dust separator
Electrostatic precipitator
Ash handling system
Hydraulic ash handling system
Low velocity system
High velocity system
Pneumatic ash handling system
Steam jet system
Ash disposal and their uses
(1)
(2)
(3)
(4)
Vacuum extraction plant
Water ejector system
Steam ejector system
Mechanical conveyors
16-33 Combustion control

Appendix A : SHORT QUESTIONS FOR VIVA-VOCE

Appendix B : STEAM TABLES WITH MOLLIER DIAGRAM